Hypertherm Powermax125
- Brand: Hypertherm
- Product Code: HP125
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With the maximum power and performance for air plasma, the new Powermax125 cuts fast and thick. A 100% duty cycle, a 1" (25 mm) mechanized pierce capability, and a gouging metal removal rate of 27.6 lbs/hr (12.52 kg/hr) make the Powermax125 the tool for any industrial cutting and gouging job.
New Duramax Hyamp torch styles provide versatility for hand cutting, portable automation, x-y table cutting, and robotic cutting and gouging. Smart Sense™ technology automatically adjusts the gas pressure according to cutting mode and torch lead length. It also detects electrode end-of-life, automatically turning off power to the torch to prevent potential damage to other parts or the workpiece.
Operating data
| Capacity | Thickness | Cut speed |
|---|---|---|
Cutting |
||
| Recommended | 38 mm (1-1/2") | 457 mm/min (18 ipm) |
| 44 mm (1-3/4") | 250 mm/min (10 ipm) | |
| Severance (hand cutting) | 57 mm (2-1/4") | 125 mm/min (5 ipm) |
| Pierce* | 25 mm (1") | |
| * Pierce rating for handheld use or with automatic torch height control | ||
| Capacity | Metal removal rate | Groove profile* |
Gouging |
||
| Typical gouge | 12,52 kg/hr (27.6 lbs/hr) |
4,3 mm-7,9 mm D x 6,1 mm-9,9 mm W (0.17-0.31" D x 0.24–0.39" W) |
| * Actual groove profile varies with torch angle, arc stretch, and technique | ||
Specifications
| CSA | 480/600 V, 3-PH, 50/60 Hz | |
| CE | 400 V, 3-PH, 50/60 Hz | |
| CCC | 380 V, 3-PH, 50/60 Hz | |
| Input current @ 21.9 kW | 300/400/480/600 V, 38/36/31/24 A | |
|---|---|---|
| Output current | 30 - 125 A | |
| Rated output voltage | 175 VDC | |
| Duty cycle @ 40°C (104°F) | 100% @ 125 A | |
| Open circuit voltage (OCV) |
|
|
| Dimensions with handles | 592 mm D; 274 mm W; 508 mm H (23.3" D; 10.8" W; 20.0" H) | |
| Weight with 7.6 m (25') torch |
480 V 47,9 kg (105.7 lbs) 600 V 47,5 kg (104.7 lbs) 380 V 45,2 kg (99.6 lbs) 400 V 48,9 kg (107.8 lbs) |
|
| Gas Supply | Clean, dry, oil-free air or nitrogen | |
| Recommended gas inlet flow rate / pressure |
Cutting: 260 l/min (550 scfh) @ 5.9 bar (85 psi) Gouging: 212 l/min (450 scfh) @ 4.1 bar (60 psi) |
|
| Input power cable length | 3 m (10')* | |
| Power supply type | Inverter - IGBT | |
| Engine drive requirement | 40 kW for full 125 A output | |
| Certifications |
CSA-certified for use in the Americas and Asia, except China. CE, C-Tick, CU/GOST, Ukr, and Serbian — for use in Europe, Australia, Belarus, Kazakhstan, Russia, Serbia, Ukraine, and other countries where accepted. CCC for use in China. |
|
| Warranty | Power supplies have a 3-year warranty and torches a 1-year warranty. | |
*No power cord on CCC models.
Engine-driven generator operation
| Engine drive rating | System output current | Performance (arc stretch) |
|---|---|---|
| 40 kW | 125 A | Full |
| 30 kW | 125 A | Limited |
| 30 kW | 100 A | Full |
| 25 kW | 100 A | Limited |
| 22.5 kW | 75 A | Full |
| 20 kW | 75 A | Limited |
| 20 kW | 60 A | Full |
| 15 kW | 60 A | Limited |
| 12 kW | 40 A | Full |
| 10 kW | 40 A | Limited |
| 10 kW | 30 A | Full |
| 8 kW | 30 A | Limited |
Production cut chart
| Material | Thickness | Current | Production cut speed* | ||
|---|---|---|---|---|---|
| inches | mm | amps | ipm | mm/min | |
| Mild steel | 1/4 | 6 | 125 | 225 | 5960 |
| 1/2 | 12 | 125 | 93 | 2510 | |
| 3/4 | 20 | 125 | 48 | 1140 | |
| 1 | 25 | 125 | 30 | 780 | |
| Stainless steel | 1/4 | 6 | 125 | 288 | 7690 |
| 3/8 | 8 | 125 | 154 | 5550 | |
| 1/2 | 12 | 125 | 98 | 2710 | |
| 3/4 | 20 | 125 | 43 | 1030 | |
| Aluminum | 1/4 | 6 | 125 | 320 | 8560 |
| 1/2 | 12 | 125 | 114 | 3070 | |
| 3/4 | 20 | 125 | 62 | 1500 | |
| 1 | 25 | 125 | 40 | 1050 | |
*Production cut speeds are the result of Hypertherm's laboratory testing.
Production speeds are approximately 80% of maximum.
For optimum cut quality, cutting speeds may vary based on different cutting applications.
Refer to the operator manual for more details.
Duramax™ Hyamp torches
New Duramax Hyamp torches are impact-resistant and designed for high heat to stand up to industrial use and harsh environments. Electrode end-of-life detection in the power supply combines with long consumable life to reduce operating costs.
The Duramax Hyamp torch series has torches for every application, including handheld and mechanized cutting and gouging, robotic cutting, and scrapping.
The Duramax torch series includes torches for handheld and mechanized cutting and gouging, and robotic cutting.
Duramax torches are compatible with the Powermax105, 85, and 65 systems.
85° hand torch
15° hand torch
180° full-length machine torch
180° mini machine torch
180° robotic torch
45° robotic torch
90° robotic torch
45° 2' long torch
45° 4' long torch
90° 4' long torch
90° 2' long torch
Duramax™ Hyamp consumables
| Shield | Retaining cap | Nozzle | Swirl Ring | Electrode |
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There are Duramax consumables for hand cutting, mechanized cutting, gouging, as well as FineCut® consumables (see chart below) for cutting thin metals.
| Consumable type | torch type | Amperage | Nozzle | Shield/ Deflector |
Retaining cap | Swirl ring | Electrode |
|---|---|---|---|---|---|---|---|
| Drag-cutting | Hand | 45 65 125 |
420158 420169 220975 |
420172 420172 420000 |
220977 | 220997 | 220971 |
| Mechanized | Machine | 45 65 125/105 |
420158 420169 220975 |
420168 420168 220976 |
220977 or 420156* | 220997 | 220971 |
| FineCut® | Hand Machine |
45 | 420151 | 420152 | 220977 or 420156* | 420159 220997 |
220971 |
| Gouging | Hand Machine |
30-125 | 420001 | 420112 | 220977 | 220997 | 220971 |
* Ohmic retaining cap