Premier Welding Services Ltd
  • Hypertherm Powermax105

Hypertherm Powermax105

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The Powermax105 delivers superior cut capabilities on 1-1/4" (32 mm) thick metals. It has the duty cycle and industrial performance necessary for tough cutting and gouging jobs.

Seven Duramax torch styles provide versatility for hand cutting, portable automation, x-y table cutting, and robotic cutting and gouging.

Smart Sense™ technology automatically adjusts the gas pressure according to cutting mode and torch lead length. It also detects electrode end-of-life, automatically turning off power to the torch to prevent potential damage to other parts or to the workpiece.

Powermax 105 cut performance

Operating data

 Capacity Thickness Cut speed
 

Cutting

Recommended 32 mm (1-1/4") 500 mm/min (20 ipm)
  38 mm (1-1/2") 250 mm/min (10 ipm)
Severance (hand cutting) 50 mm (2") 125 mm/min (5 ipm)
Pierce* 22 mm (7/8")  
* Pierce rating for handheld use or with automatic torch height control
 Capacity Metal removal rate Groove profile
 

Gouging

Typical gouge 9,8 kg/hr
(21.7 lbs/hr)
6,4 mm D x 7,4 mm W
(0.25" D x 0.29" W)

Specifications

Input voltages
CSA 200-600 V, 3-PH, 50/60 Hz
CE 400 V, 3-PH, 50/60 Hz
200-400 V, 3-PH, 50/60 Hz
CCC 380 V, 3-PH, 50/60 Hz
Input current @ 21.9 kW 200/208/240/380/400/480/600 V, 58/56/49/28/25/22 A
Output current 30 - 105 A
Rated output voltage 160 VDC
Duty cycle @ 40°C (104°F) 80% @ 105 A
Open circuit voltage (OCV)
  • 200-600 CSA
  • 380 V CCC
  • 230-400 V CE
  • 400 V CE
  • 300 VDC
  • 288 VDC
  • 288 VDC
  • 292 VDC
Dimensions with handles 592 mm D; 274 mm W; 508 mm H (23.3" D; 10.8" W; 20.0" H)
Weight with 7.6 m (25') torch
  • 200-600 V CSA
  • 380 V CCC/400 V CE
  • 230-400 V CE
  • 45 kg (100 lbs)
  • 41 kg (90.4 lbs)
  • 45 kg (100 lbs)
Gas Supply Clean, dry, oil-free air or nitrogen
Recommended gas inlet
flow rate / pressure
Cutting: 217 l/min (460 scfh) @5.9 bar (85 psi)
Gouging: 227 l/min (480 scfh) @4.8 bar (70 psi)
Input power cable length 3 m (10')*
Power supply type Inverter - IGBT
Engine drive requirement 30 kW for full 105 A output
Certifications CSA-certified for use in the Americas and Asia, except China.
CE, C-Tick, CU/GOST, Ukr, and Serbian — for use in Europe, Australia, Belarus, Kazakhstan, Russia, Serbia, Ukraine, and other countries where accepted.
CCC for use in China.
Warranty Power supplies have a 3-year warranty and torches a 1-year warranty.

*No power cord on some CCC models.

Engine-driven generator operation

Engine drive rating System output current Performance (arc stretch)
30 kW 105 A Full
22.5 kW 105 A Limited
22.5 kW 85 A Full
15 kW 85 A Limited
15 kW 65 A Limited

Production cut chart

Material Thickness Current Production cut speed*
inches mm amps ipm mm/min
Mild steel 1/4 6 105 192 5090
3/8 8 105 116 3870
1/2 12 105 76 2060
3/4 20 105 40 940
Stainless steel 1/4 6 105 224 6000
3/8 8 105 112 4210
1/2 12 105 68 1860
3/4 20 105 34 810
Aluminum 1/4 6 105 265 7090
1/2 12 105 91 2450
3/4 20 105 50 1190

*Production cut speeds are the result of Hypertherm's laboratory testing.

Production speeds are approximately 80% of maximum.

For optimum cut quality, cutting speeds may vary based on different cutting applications.

Refer to the operator manual for more details.

Duramax™ torches

Duramax torches are designed for durability and reliability. Spring Start™ technology in the electrode eliminates moving parts in the torch and ensures consistent reliable starting. Electrode end-of-life detection in the power supply combines with long consumable life to reduce operating costs.

The Duramax torch series includes torches for handheld and mechanized cutting and gouging, and robotic cutting.

Duramax torches are compatible with the Powermax105, 85, and 65 systems.

75° hand torch

75° hand torch

15° hand torch

15° hand torch

180° full-length machine torch

180° full-length machine torch

180° mini machine torch

180° mini machine torch

90° robotic torch

90° robotic torch

45° robotic torch

45° robotic torch

180° robotic torch

180° robotic torch

Consumables

There are Duramax consumables for hand cutting, mechanized cutting, gouging, as well as FineCut® consumables (see chart below) for cutting thin metals.

Shield Retaining cap Nozzle Electrode Swirl Ring
Shield Retaining cap Nozzle Electrode Swirl Ring

Electrodes, Nozzles and Shields are available in bulk quantities. See chart below for bulk kit ordering information.

Convenient All-in-one consumable kits are available. See chart below for content and ordering information.

Consumable type Torch type Amperage Nozzle Shield/Deflector Retaining cap Electrode Swirl ring
Drag-cutting Hand 45 220941 220818 220854 220842
or
2207771
220994
65 220819
85 220816
105 220990 220992
Mechanized Machine 45 220941 220817 or 2209552 220854 or 2209533 220842
or
2207771
220994
65 220819
85 220816
105 220990 220993 or 2209552
FineCut Hand
Machine
45 220930 220931 220854 or 2209533 220842 220947
220948 220994
Gouging Hand
Machine
30-105 220991 220798 220854 220842 220994

1 For longer consumable life when cutting metal 1/2 inch (12 mm) and under, check out the CopperPlus electrode.
2 Deflector for unshielded cutting.
3 Ohmic retaining cap

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