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  • Hypertherm Powermax125

Hypertherm Powermax125

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With the maximum power and performance for air plasma, the new Powermax125 cuts fast and thick. A 100% duty cycle, a 1" (25 mm) mechanized pierce capability, and a gouging metal removal rate of 27.6 lbs/hr (12.52 kg/hr) make the Powermax125 the tool for any industrial cutting and gouging job.

New Duramax Hyamp torch styles provide versatility for hand cutting, portable automation, x-y table cutting, and robotic cutting and gouging. Smart Sense™ technology automatically adjusts the gas pressure according to cutting mode and torch lead length. It also detects electrode end-of-life, automatically turning off power to the torch to prevent potential damage to other parts or the workpiece.

Powermax 125 cut performance

Operating data

 Capacity Thickness Cut speed
 

Cutting

Recommended 38 mm (1-1/2") 457 mm/min (18 ipm)
  44 mm (1-3/4") 250 mm/min (10 ipm)
Severance (hand cutting) 57 mm (2-1/4") 125 mm/min (5 ipm)
Pierce* 25 mm (1")  
* Pierce rating for handheld use or with automatic torch height control
 Capacity Metal removal rate Groove profile*
 

Gouging

Typical gouge 12,52 kg/hr
(27.6 lbs/hr)
4,3 mm-7,9 mm D x 6,1 mm-9,9 mm W
(0.17-0.31" D x 0.24–0.39" W)
* Actual groove profile varies with torch angle, arc stretch, and technique

Specifications

Input voltages
CSA 480/600 V, 3-PH, 50/60 Hz
CE 400 V, 3-PH, 50/60 Hz
CCC 380 V, 3-PH, 50/60 Hz
Input current @ 21.9 kW 300/400/480/600 V, 38/36/31/24 A
Output current 30 - 125 A
Rated output voltage 175 VDC
Duty cycle @ 40°C (104°F) 100% @ 125 A
Open circuit voltage (OCV)
  • 400/600 CSA
  • 380 V CCC
  • 400 V CE
  • 320 VDC
  • 290 VDC
  • 305 VDC
Dimensions with handles 592 mm D; 274 mm W; 508 mm H (23.3" D; 10.8" W; 20.0" H)
Weight with 7.6 m (25') torch 480 V   47,9 kg (105.7 lbs)
600 V   47,5 kg (104.7 lbs)
380 V   45,2 kg (99.6 lbs)
400 V   48,9 kg (107.8 lbs)
Gas Supply Clean, dry, oil-free air or nitrogen
Recommended gas inlet
flow rate / pressure
Cutting: 260 l/min (550 scfh) @ 5.9 bar (85 psi)
Gouging: 212 l/min (450 scfh) @ 4.1 bar (60 psi)
Input power cable length 3 m (10')*
Power supply type Inverter - IGBT
Engine drive requirement 40 kW for full 125 A output
Certifications CSA-certified for use in the Americas and Asia, except China.
CE, C-Tick, CU/GOST, Ukr, and Serbian — for use in Europe, Australia, Belarus, Kazakhstan, Russia, Serbia, Ukraine, and other countries where accepted.
CCC for use in China.
Warranty Power supplies have a 3-year warranty and torches a 1-year warranty.

*No power cord on CCC models.

Engine-driven generator operation

Engine drive rating System output current Performance (arc stretch)
40 kW 125 A Full
30 kW 125 A Limited
30 kW 100 A Full
25 kW 100 A Limited
22.5 kW 75 A Full
20 kW 75 A Limited
20 kW 60 A Full
15 kW 60 A Limited
12 kW 40 A Full
10 kW 40 A Limited
10 kW 30 A Full
8 kW 30 A Limited

Production cut chart

Material Thickness Current Production cut speed*
inches mm amps ipm mm/min
Mild steel 1/4 6 125 225 5960
1/2 12 125 93 2510
3/4 20 125 48 1140
1 25 125 30 780
Stainless steel 1/4 6 125 288 7690
3/8 8 125 154 5550
1/2 12 125 98 2710
3/4 20 125 43 1030
Aluminum 1/4 6 125 320 8560
1/2 12 125 114 3070
3/4 20 125 62 1500
1 25 125 40 1050

*Production cut speeds are the result of Hypertherm's laboratory testing.

Production speeds are approximately 80% of maximum.

For optimum cut quality, cutting speeds may vary based on different cutting applications.

Refer to the operator manual for more details.

Duramax™ Hyamp torches

New Duramax Hyamp torches are impact-resistant and designed for high heat to stand up to industrial use and harsh environments. Electrode end-of-life detection in the power supply combines with long consumable life to reduce operating costs.

The Duramax Hyamp torch series has torches for every application, including handheld and mechanized cutting and gouging, robotic cutting, and scrapping.

The Duramax torch series includes torches for handheld and mechanized cutting and gouging, and robotic cutting.

Duramax torches are compatible with the Powermax105, 85, and 65 systems.

85° hand torch

85° hand torch

15° hand torch

15° hand torch

180° full-length machine torch

180° full-length machine torch

180° mini machine torch

180° mini machine torch

180° robotic torch

180° robotic torch

45° robotic torch

45° robotic torch

90° robotic torch

90° robotic torch

45° 2' long torch

45° 2' long torch

45° 4' long torch

45° 4' long torch

90° 4' long torch

90° 4' long torch

90° 2' long torch

90° 2' long torch

Duramax™ Hyamp consumables

Shield Retaining cap Nozzle Swirl Ring Electrode
Shield Retaining cap Nozzle Swirl Ring Electrode

There are Duramax consumables for hand cutting, mechanized cutting, gouging, as well as FineCut® consumables (see chart below) for cutting thin metals.

Consumable type torch type Amperage Nozzle Shield/
Deflector
Retaining cap Swirl ring Electrode
Drag-cutting Hand 45
65
125
420158
420169
220975
420172
420172
420000
220977 220997 220971
Mechanized Machine 45
65
125/105
420158
420169
220975
420168
420168
220976
220977 or 420156* 220997 220971
FineCut® Hand
Machine
45 420151 420152 220977 or 420156* 420159
220997
220971
Gouging Hand
Machine
30-125 420001 420112 220977 220997 220971

* Ohmic retaining cap

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